Sun Frost RFVB134a Solar Powered Vaccine Storage DC Refrigerator Freezer World Health Organization PIS Approved
Sun Frost is also an approved UNICEF system supplier
- Most efficient refrigerator in its size range
- Runs on either 12 volt or 24 volt DC
- Lowest system cost: Fewer solar panels and batteries to purchase,
transport, and install
- Rugged construction for remote service
- Rustproof cabinet and hardware, all copper cooling system prevents
corrosion
- Easy to defrost and clean: more convenient than chest models
- Evaporator is unexposed – cannot be punctured during defrosting
- Condenser is easy to clean and minimallyaffected
by dust and cobwebs
- Reliable: compressor is the only moving part – no fans are
necessary
- Excellent temperature control
- Reserve cooling capacity: runs only 27% of the time in a hot 43°
C (110° F) environment
- Most efficient DC vaccine refrigerator in its size range
- Packing Crate can be turned into a sturdy table for the DC vaccine
refrigerator
Reliable: Many Years of Trouble Free Operation
Sun Frost refrigerators have proved themselves reliable. Over the
past 12 years they have been installed in over 50 developing countries
and have held up under the harshest conditions. For critical applications,
far from supporting infrastructure, from Borneo to Botswana, Sun
Frost refrigerators have delivered consistently dependable performance
day in and day out. |
For the past 12 years Sun Frost refrigerators/freezers have been used
in over 50 countries and have an excellent track record. Sun Frost DC
vaccine refrigerators are very ruggedly constructed and will provide many
years of reliable operation, even in the harshest environments.
The sole moving part in the Sun Frost RFVB DC vaccine refrigerator is
a hermetically sealed compressor. The brushless motor used in the DC models
eliminates periodic servicing. If servicing is ever necessary, the simplicity
of the cooling system and the accessibility of the compressor make it
a simple matter.
Life expectancy of a compressor is lowered primarily by high condenser
and oil temperatures. The Sun Frost refrigerator, with its top mounted
cooling system, allows room for air to freely circulate and effectively
cool the compressor and oversized condenser. Conventional cooling systems,
mounted in confined spaces on the side or below the refrigerator, will
run considerably hotter, lowering compressor life.
Also contributing to the longevity of the cooling system is the compressor's
low percentage run time, only 19% in a 32° C (90° F) room.
The
low energy consumption of the RFVB DC vaccine refrigerator allows the
use of a smaller and more reliable battery for the funds expended. In
a photovoltaic refrigerator system, the battery bank is the component
with the shortest expected life. A battery may last from 2 to 15 years,
depending on the quality of the battery and how it is used and maintained.
Battery life is extended by decreasing the degree to which the batteries
are discharged.
No Fossil Fuels
The Sun Frost RFVB DC vaccine refrigerator provides a means of storing
vaccines and medical supplies without the use of fossil fuels. Not only
is the need for a fuel supply eliminated, but the unit operates more reliably
than kerosene powered refrigerators.
The refrigerator is typically powered by a photovoltaic charged battery
bank. This reliable power source is dependent only on sunlight, which
is in abundance in most developing nations. Alternatively, the system's
batteries may also be charged by wind, hydro power, or a small generator.
If portability is important, the refrigerator may be run by car or truck
batteries.
In
areas where utility power is intermittent but where it is important to
maintain reliable refrigeration, the system's batteries may be powered
by a small battery charger powered by utility power.
RFVB: The Most Efficient Refrigerator
The cost of a solar power system is typically more than the cost of the
refrigerator, so efficiency is of prime importance in reducing system
costs. As a result of the low energy consumption of the Sun Frost RFVB
DC vaccine refrigerator, the cost of the power system will be reduced
by more than US$700.00. Our RFVB vaccine storage refrigerator is the most efficient DC refrigerator of its size range.
The Sun Frost RFVB DC vaccine refrigerator employs unique design innovations
to achieve its exceptionally low energy consumption. The heart of the
system is a highly efficient compressor and condenser. Top mounting the
cooling system lowers the energy consumption in two ways: (1) heat gain
into the cabinet is reduced and (2) the lower condenser temperature increases
the efficiency of the cooling system.
The walls of the RFVB DC vaccine refrigerator contain four to six inches
of polyurethane foam insulation - the best insulation commercially available.
Unlike many other refrigerators, the insulating value of the walls of
the RFVB are not lowered by metal supports between the inner and outer
cases.
The top mounted condenser on the Sun Frost RFVB DC vaccine refrigerator
is accessible and easy to clean, allowing the cooling system to continue
running efficiently. The efficiency of the cooling system is further increased by
eliminating the need for fans, which consume energy and generate unwanted
heat and noise. Furthermore, dust and cobwebs which collect on the intricate
surface of the back or bottom mounted condenser of conventional refrigerators
reduce the effectiveness of their cooling systems.
Efficiency Reduces System Costs to Lowest
Available
To produce one amp hour of electrical energy per day in the U.S. requires
an investment of $45.00 in a PV system. In a developing country this cost
may be considerably higher.
Ice Storage Further Increases System Reliability
The relatively large freezer in the RFVB DC vaccine refrigertor can easily
hold 12 kilograms of ice. This ice may be transferred to the refrigerator
section if the cooling system is not in operation due to refrigerator
failure, loss of power, or an exceptionally long overcast period.
The 12 kilograms of ice now stored in the super-insulated refrigerator
section will keep the stored vaccines cold for approximately nine days.
If the system's batteries are low because of extremely bad weather, this
nine day period should be sufficient to let the batteries recharge. Without
ice storage, it would be necessary to purchase additional batteries to
maintain the vaccines during prolonged overcast conditions.
Defrosting:
A Simple Matter
When defrosting is needed, it is fast and easy. Just turn off the refrigerator
for about 30 minutes. Since ice forms only on the flat, easily cleaned
surfaces, it comes off in large pieces. There are no irregular shapes
and ducts to grip and hold the ice, and no water to mop up.
The evaporator in the RFVB DC vaccine refrigerator is protected by a
fiberglass liner and cannot be punctured while defrosting, a common problem
in many manual defrost refrigerators.
RFVB Efficient Cooling System
The temperature of the refrigerator section is tightly controlled for
vaccine storage. The large capacity freezer section can produce 2 kilograms
of ice per day in a 43° C (110° F) environment running only 42%
of the time. Ice is produced very efficiently in the RFVB DC vaccine refrigerator;
only 6 amp. hours are typically consumed to produce one kilogram of ice.
Competing models use nearly twice as much energy for ice production.
The evaporator design contributes significantly to the efficiency of
ice production. Containers being frozen make direct contact with the evaporator
molded into the floor of the freezer section. A second evaporator in the
ceiling of the freezer effectively cools the contents of the freezer by
convection.
In a chest type freezer, it is difficult to make direct contact with
the evaporator for effective conductive cooling. Also, in a chest type
freezer convection is less effective because the evaporator cannot be
mounted above the freezer.
The
freezer section of the RFVB DC vaccine refrigerator is isolated from the
refrigerator compartment by three inches of polyurethane insulation. This
feature prevents stored vaccines from being heated when warm water is
placed in the freezer, a problem in refrigerators of conventional design.
In addition to efficiency, the RFVB DC vaccine refrigerator design offers
convenience. Stored vaccines are much more accessible than they are in
chest models. Health workers generally find the vertical design much more
acceptable.
Dimensions
|
Vaccine Storage Capacity: 38.7 liters as measured by the World Health Organization (The World
Health Organization measures internal volume with specific size containers
& container spacing. Using that method, the RFVB has a 38.7 liter
capacity.)
Freezer dimensions: Volume 34 liters (1.2 cu. ft.),
10.2 high x 66.0 wide x 50.8 deep cm (4 x 26 x 20 in.)
Refrigerator dimensions: Volume 51 liters (1.8 CF),
16.5 high x 66.0 wide x 50.8 deep cm (6.5 x 26 x 20 in.)
Shipping weight crated for export: 91 kilograms (200
pounds)
Shipping volume crated for export: 0.71 cubic meters
(25 cubic feet)
Export crated dimensions: 97.4 x 100.0 x 79.5 cm
(38 x 39 x 31 in.) – Units may be stacked two high for ocean
shipments. |
Energy
Consumption |
Room Temperature |
21° C (70° F) |
32° C (90° F) |
43° C (110° F) |
Energy Consumption (12 volt) |
14 amp hours/day |
23 amp hours/day
.28 kWh/day |
36 amp hours/day
.43 kWh/day |
Energy Consumption (12 volt) making 2.2 kg ice/day |
|
32 amp hours/day
.38 kWh/day |
51 amp hours/day
.61 kWh/day |
Refrigerator Temperature |
3° C (38° F) |
3° C (38° F) |
3° C (38° F) |
Freezer Temperature |
-11° C (12° F) |
-9° C (15° F) |
-5° C (23° F) |
Running Current: 4.5 amps for 12 volt
system, 2.3 amps for 24 volt system |
Starting Current: 15 amps for 12 volt
system, 7.5 amps for 24 volt system |
Wiring should be designed for 15 amp load for 12 volt
system, 7.5 amps for 24 volt system |
Sun Frost F1 Direct Drive, Battery Free, Ice Pack Freezer
Sun Frost is also an approved UNICEF system supplier
- Newly designed cooling system allows the compressor to operate in cloudy weather
- Will run on a single 140 watt module in most locations
- Heavily insulated to minimize night time warming
- Rugged construction typically provides over 25 years of service
- Rustproof cabinet and hardware, all copper cooling system prevents
corrosion
- Simple to install
- Evaporator is unexposed – cannot be punctured during defrosting
- Condenser is easy to clean and minimally affected
by dust and cobwebs
Water Pack Freezing for Remote Locations
The Sun Frost F1 has been tested by SELF, the Solar Electric Light Fund, in Columbia for the past 2 years. The F1 performed admirably throughout the entire test. Funding was provided through a grant from the Bill & Melinda Gates Foundation. |
Sun Frost is now offering the “F-1” Direct Drive, battery free, Ice Pack Freezer. It incorporates some unique technologies which allow it to operate even during overcast conditions. Most direct drive refrigerators will not start to operate until the output of the solar module approaches 50 watts, as a result a very large and expensive array is required to make the freezer operate in less than full sun conditions. Our technology is also beneficial on a sunny day because it extends the freezer runtime at the beginning and end of the day; it will start operating earlier in the day and still run closer to sunset.
The freezer is heavily insulated with an average of 5 inches of insulation; this decreases the warming of ice packs at night. Extending the run time during the day also helps reduce nighttime warming of the ice packs. On an overcast day with only 3.5 peak sun hours a single, 140 watt panel, will enable the F-1 to freeze 3 kg of ice by sunset. The next morning, some ice will melt, and the net ice production will be about 2.4 kg. If this ice is not removed from the freezer by sunset the next day the ice packs will be cooled well below freezing. These sub cooled ice packs will increase in temperature to near 0 deg C overnight, as a result no melting over night.
The freezer is ruggedly built with methods developed over the past 25 years and should give at least 25 years of service.
The freezer has a gross capacity of 28 liters or 1 cubic foot. It will hold about 20, 0.6 liter ice packs and 10, 0.3 liter ice packs or a total of 15 liters of net storage capacity ice packs.
Denis Maire (Quality, Safety and Standards at WHO) recently reported that initial tests on the Sun Frost F-1 in Colombia indicated that the freezer was “running beyond user expectations”.
Dimensions
|
Ice Pack Storage Capacity: 15 liters of Ice Packs
Freezer dimensions: Volume 28 liters (1 cu. ft.),
10.2 high x 66.0 wide x 50.8 deep cm (4 x 26 x 20 in.)
Shipping weight crated for export: 75 kilograms (165
pounds)
Shipping volume crated for export: 0.8 cubic meters
(27 cubic feet)
Export crated dimensions: 91.4 x 91.4 x 81.3 cm
(36 x 36 x 32 in.) – Units may be stacked two high for ocean
shipments. |
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